Super Fabtech Viman Nagar is a premier biogas flare system manufacturer in India. We design, engineer, and fabricate tailor-made enclosed, elevated, and ground flares specifically for biogas plants, STPs, ETPs, landfill gas projects, and agricultural digesters. Every system is customized to your gas flow, composition (methane %), H₂S levels, and site conditions – delivering safe, efficient, and environmentally compliant biogas combustion.
Whether you need a compact enclosed flare for a small cattle dung biogas plant or a large elevated flare stack for a 2 MW biogas project, our engineering team provides a complete turnkey solution. Standard features include automatic ignition (spark + pilot), flame arrestor integration, weatherproof controls, and high destruction efficiency (>99%). We also supply knockout pots, flame scanners, and remote monitoring options.
Why choose Super Fabtech as your biogas flare manufacturer? Each biogas flare is sized based on actual gas production profile, pressure, and turndown ratio. We use SS304/SS316L/SS310 components for superior corrosion resistance against H₂S and moisture. Our flares are pre-tested before dispatch, and we provide commissioning support – making us a trusted partner for biogas developers, EPC contractors, municipal corporations, and plant operators across Puneand worldwide.
| Flare Configuration | Enclosed ground flare, Elevated self-supported/guy-wire, Low-profile / Nuisance flare |
|---|---|
| Biogas Flow Range | 20 – 10,000 Nm³/hr (customised per project) |
| Destruction Efficiency | ≥ 99% (methane destruction), optional >99.5% |
| Materials of Construction | Stack: SS304 / SS316L; Burner tip: SS310 / Inconel; Housing: MS / SS with high-temp paint |
| Ignition System | High-energy spark generator + pilot burner, UV/IR flame scanner, auto-reignition |
| Flame Arrestor | Included (deflagration or detonation type as per piping length) |
| Control Panel | PLC based, auto/manual modes, remote start/stop, data logging optional |
| Gas Compatibility | Raw biogas (55-70% CH₄), upgraded biogas, landfill gas, digester gas |
| Safety Features | Purge cycle, flame failure shutdown, flashback arrestor, optional K.O. drum |
| Compliance | CPCB, EPA 40 CFR 60, ISO 16852 (flame arrestor), ATEX options available |
| Delivery & Support | Pan Punesupply, export worldwide, commissioning assistance |
Every biogas plant has unique flaring requirements. As a leading manufacturer, we provide custom flare systems for:
We don’t offer one-size-fits-all. Our engineers collect detailed site data (gas flow, CH₄%, H₂S level, ambient conditions) and design a flare that meets your destruction efficiency, budget, and regulatory standards. We integrate flame arrestors, auto-ignition, and remote monitoring as needed. With our Viman Nagar-based manufacturing facility, you get faster lead times, competitive pricing, and lifetime support.
Request Free Design Assessment →We understand that biogas composition and pressure vary significantly. Our custom flares incorporate variable burner ports, high turndown ratio (up to 20:1), and corrosion-resistant alloys to handle H₂S up to 3000 ppm. All flares are factory-tested with simulated gas conditions.
Manufacturing Unit: 103 Sainath Housing Society, Talwade Road, Alandi, Viman Nagar – 412114, India.
Export ready: Custom biogas flares shipped to Middle East, Africa, SE Asia, Europe.
Super Fabtech Viman Nagar is a leading biogas flare system manufacturer delivering custom solutions – from small cattle dung plants to large municipal biogas projects. Share your requirements, we'll design, manufacture, and support.
* Free preliminary sizing | 2-year structural warranty | On-site commissioning support available pan India