🔥 BIOGAS FLARE SYSTEM MANUFACTURER – Custom enclosed, elevated & ground flares for biogas plants  |  📞 +91 7020443588  |  ✉️ sales@superfabtechindia.com  |  ✅ Auto-ignition + flame arrestor | Pan Pune& Export

Biogas Flare System Manufacturer – Viman Nagar, India

Biogas Flare System Manufacturer – Enclosed and Elevated Flare Stack for Biogas Plants | Super Fabtech Viman Nagar
ISO 9001:2015 | CPCB/EPA compliant | Auto-ignition & flame arrestor | Made in Viman Nagar – Trusted Manufacturer

Biogas Flare System Manufacturer – Custom Solutions for Biogas Plants & STPs

Super Fabtech Viman Nagar is a premier biogas flare system manufacturer in India. We design, engineer, and fabricate tailor-made enclosed, elevated, and ground flares specifically for biogas plants, STPs, ETPs, landfill gas projects, and agricultural digesters. Every system is customized to your gas flow, composition (methane %), H₂S levels, and site conditions – delivering safe, efficient, and environmentally compliant biogas combustion.

Whether you need a compact enclosed flare for a small cattle dung biogas plant or a large elevated flare stack for a 2 MW biogas project, our engineering team provides a complete turnkey solution. Standard features include automatic ignition (spark + pilot), flame arrestor integration, weatherproof controls, and high destruction efficiency (>99%). We also supply knockout pots, flame scanners, and remote monitoring options.

Why choose Super Fabtech as your biogas flare manufacturer? Each biogas flare is sized based on actual gas production profile, pressure, and turndown ratio. We use SS304/SS316L/SS310 components for superior corrosion resistance against H₂S and moisture. Our flares are pre-tested before dispatch, and we provide commissioning support – making us a trusted partner for biogas developers, EPC contractors, municipal corporations, and plant operators across Puneand worldwide.

  • Tailor-made engineering – Flow rates from 20 Nm³/hr to 10,000+ Nm³/hr
  • Configurations – Enclosed ground flare, elevated stack, low-profile flare
  • Auto-ignition & flame monitoring – UV/IR scanner, auto-reignition logic
  • Flame arrestor safety – Integrated inline/end-of-line detonation arrestor
  • Rugged materials – SS304 stack, SS316L burner tip, refractory lining options
  • Low emission compliance – Smokeless combustion, CPCB/EPA norms
  • Complete skid or loose supply – Pre-piped skid or site assembly
Free design consultation – Share your biogas flow, CH₄%, and site photos. Delivery anywhere in Puneand worldwide.

Biogas Flare System Manufacturer – Technical Specifications (Viman Nagar, India)

Flare ConfigurationEnclosed ground flare, Elevated self-supported/guy-wire, Low-profile / Nuisance flare
Biogas Flow Range 20 – 10,000 Nm³/hr (customised per project)
Destruction Efficiency ≥ 99% (methane destruction), optional >99.5%
Materials of Construction Stack: SS304 / SS316L; Burner tip: SS310 / Inconel; Housing: MS / SS with high-temp paint
Ignition System High-energy spark generator + pilot burner, UV/IR flame scanner, auto-reignition
Flame Arrestor Included (deflagration or detonation type as per piping length)
Control Panel PLC based, auto/manual modes, remote start/stop, data logging optional
Gas Compatibility Raw biogas (55-70% CH₄), upgraded biogas, landfill gas, digester gas
Safety Features Purge cycle, flame failure shutdown, flashback arrestor, optional K.O. drum
Compliance CPCB, EPA 40 CFR 60, ISO 16852 (flame arrestor), ATEX options available
Delivery & Support Pan Punesupply, export worldwide, commissioning assistance

Key Applications – Biogas Flare System Manufacturer

Every biogas plant has unique flaring requirements. As a leading manufacturer, we provide custom flare systems for:

  • Municipal STP / ETP Biogas – anaerobic digester excess gas flaring
  • Industrial effluent treatment (Food, Pharma, Distillery) – high organic load biogas
  • Agricultural / Cattle dung / Poultry litter biogas – small to medium scale
  • Landfill gas extraction wells – enclosed flare for methane destruction
  • Biogas upgrading / bottling plants – back-up flaring during maintenance
  • Waste-to-energy (WtE) plants – syngas / biogas flaring

Why Choose Super Fabtech as Your Biogas Flare Manufacturer?

We don’t offer one-size-fits-all. Our engineers collect detailed site data (gas flow, CH₄%, H₂S level, ambient conditions) and design a flare that meets your destruction efficiency, budget, and regulatory standards. We integrate flame arrestors, auto-ignition, and remote monitoring as needed. With our Viman Nagar-based manufacturing facility, you get faster lead times, competitive pricing, and lifetime support.

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Your Biogas, Our Custom Flare – Made in Viman Nagar by Leading Manufacturer

We understand that biogas composition and pressure vary significantly. Our custom flares incorporate variable burner ports, high turndown ratio (up to 20:1), and corrosion-resistant alloys to handle H₂S up to 3000 ppm. All flares are factory-tested with simulated gas conditions.

Manufacturing Unit: 103 Sainath Housing Society, Talwade Road, Alandi, Viman Nagar – 412114, India.
Export ready: Custom biogas flares shipped to Middle East, Africa, SE Asia, Europe.

One-year warranty on flare structure, 6 months on ignition system. AMC available.

Trusted Biogas Flare System Manufacturer – Engineered for Your Site

Super Fabtech Viman Nagar is a leading biogas flare system manufacturer delivering custom solutions – from small cattle dung plants to large municipal biogas projects. Share your requirements, we'll design, manufacture, and support.

* Free preliminary sizing | 2-year structural warranty | On-site commissioning support available pan India

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