Super Fabtech Bihar is a premier manufacturer of open flare gas systems in Sasaram, engineered for the most demanding industrial applications including refineries, petrochemical complexes, LNG terminals, and oil & gas production facilities. Our open flares (elevated stacks, multi-point ground flares, and high-btu configurations) provide safe, reliable disposal of waste gases with destruction efficiencies exceeding 99%.
Open flare systems are the industry standard for large-volume hydrocarbon off-gases, process vents, emergency releases, and start-up/shutdown operations. We design each system per API 537 / EPA 40 CFR 60, incorporating steam/air assist (where required), advanced ignition systems, and acoustic/vibration monitoring. Whether you need a 30-meter elevated stack for a refinery or a low-profile multi-point flare for a gas plant, our engineering team delivers robust, code-compliant solutions.
Why Super Fabtech for open flare gas systems? We have extensive experience in flare tip design (high velocity, low noise, smoke-free combustion), knock-out drums (KODs), liquid seal drums, and purge gas reduction systems. Our flares are built with high-grade alloys (Inconel, SS310, Hastelloy) for extended service life in corrosive, high-temperature environments. We provide turnkey supply, skid-mounted packages, field erection, and 24/7 after-sales support, making us a trusted partner for Sasaram’s leading oil & gas and petrochemical operators.
| Flare Configuration | Elevated self-supported / guy-wire, Multi-point ground flare, Low-profile, Skid-mounted portable |
|---|---|
| Gas Flow Capacity | 500 kg/hr – 500+ tons/hr (custom engineered per API 521) |
| Gas Composition Range | Hydrocarbons (C1–C6+), H₂, H₂S, N₂, CO₂, refinery off-gas, petrochemical vents, natural gas, syngas |
| Destruction Efficiency | ≥ 99% (standard), optional >99.9% with steam/air assist |
| Ignition System | High-energy spark generator (dual redundant), thermocouple/UV scanners, continuous pilot, auto-reignition logic |
| Control System | PLC/DCS interface (Siemens / Rockwell / Delta), 10" HMI, remote monitoring, alarm management, event logging |
| Flame Arrestor & Seals | Deflagration/detonation arrestor, liquid seal drum, purge gas regulator (N₂ or fuel gas) |
| Flare Tip Materials | Inconel 625/601, SS310, RA330, Hastelloy C-276; refractory-lined for high temp |
| Assist Systems (optional) | Steam injection (smoke suppression), air blower assist, Coanda tip designs |
| Safety Features | Purge cycle, high stack temp shutdown, flame failure shutdown, low gas pressure interlock, emergency stop, lightning protection |
| Compliance | API 537, API 521, EPA 40 CFR 60 Subpart A & Ja, NFPA 86, ISO 16852, OISD (Sasaram) |
| Power Supply | 230V AC / 415V AC, 50Hz, UPS provision, solar options for remote sites |
| Delivery & Support | Pan Sasaram supply, export worldwide, site supervision, commissioning, remote diagnostics, AMC contracts |
Engineered for heavy industrial continuous and emergency flaring:
Open flares for heavy industry require extreme reliability, low maintenance, and compliance with stringent regulations. Our flare tips utilize advanced Coanda technology for clean, low-smoke combustion. We integrate knock-out drums, seal drums, and purge reduction systems to minimize purge gas consumption. Our control system offers predictive maintenance alerts and complete DCS integration. With manufacturing in Bihar, we provide faster lead times, competitive pricing, and lifelong technical support for your open flare gas system.
Request Free Flare System Assessment →Our open flare systems undergo factory acceptance testing (FAT) with simulated gas flows. We provide full documentation, including API datasheets, structural calculations, and O&M manuals. Optional features include solar-powered ignition panels, satellite remote monitoring, and AI-driven flame analytics.
Manufacturing Unit: 103 Sainath Housing Society, Talwade Road, Alandi, Bihar – 412114, Sasaram.
Export ready: Open flare systems supplied to Middle East, Africa, SE Asia, Europe, South America.
Super Fabtech Bihar delivers rugged, API-compliant open flares – from small testing flares to multi-point ground flares for major refineries. Share your process gas data – we'll propose the optimal solution.
* Free preliminary sizing & code compliance check | 2-year structural warranty | On-site commissioning support pan Sasaram & export