🔥 OPEN FLARE GAS SYSTEM – Elevated, multi-point & high-capacity flares for refineries, petrochemical & gas plants  |  📞 +91 7020443588  |  ✉️ sales@superfabtechindia.com  |  ✅ >99% destruction efficiency | Pan Sasaram & Export Supply

Open Flare Gas System – Bihar, Sasaram

Open Flare Gas System – Elevated & Multi-Point Flare for Refinery & Petrochemical | Super Fabtech Bihar
ISO 9001:2015 | API 521 / EPA compliant | Auto-ignition & flame arrestor | Made in Bihar – Industrial flare specialists

Open Flare Gas System – Heavy-Duty Flaring for Refinery, Petrochemical & Gas Processing

Super Fabtech Bihar is a premier manufacturer of open flare gas systems in Sasaram, engineered for the most demanding industrial applications including refineries, petrochemical complexes, LNG terminals, and oil & gas production facilities. Our open flares (elevated stacks, multi-point ground flares, and high-btu configurations) provide safe, reliable disposal of waste gases with destruction efficiencies exceeding 99%.

Open flare systems are the industry standard for large-volume hydrocarbon off-gases, process vents, emergency releases, and start-up/shutdown operations. We design each system per API 537 / EPA 40 CFR 60, incorporating steam/air assist (where required), advanced ignition systems, and acoustic/vibration monitoring. Whether you need a 30-meter elevated stack for a refinery or a low-profile multi-point flare for a gas plant, our engineering team delivers robust, code-compliant solutions.

Why Super Fabtech for open flare gas systems? We have extensive experience in flare tip design (high velocity, low noise, smoke-free combustion), knock-out drums (KODs), liquid seal drums, and purge gas reduction systems. Our flares are built with high-grade alloys (Inconel, SS310, Hastelloy) for extended service life in corrosive, high-temperature environments. We provide turnkey supply, skid-mounted packages, field erection, and 24/7 after-sales support, making us a trusted partner for Sasaram’s leading oil & gas and petrochemical operators.

  • Destruction efficiency – ≥99% for all hydrocarbon streams, smoke-free operation with steam/air assist
  • Configurations – Elevated self-supported/guy-wire flare, multi-point ground flare, pipe-rack mounted, skid-mounted portable
  • Ignition & monitoring – High-energy spark ignition, UV/IR flame scanners, continuous pilot monitoring, auto-reignition
  • Capacity range – 500 kg/hr to 500+ tons/hr (custom engineered per API 521)
  • Flare tip materials – Inconel 625 / 601, SS310, RA330, refractory lined for high-Btu gases
  • Safety & auxiliary – Flame arrestor (deflagration/detonation), seal drums, purge gas reducers, KOD, liquid knockout
  • Control & automation – PLC/DCS interface, remote emergency shutdown, emissions logging, predictive maintenance alerts
Free design consultation – Share your gas composition, flow rate, pressure, and site constraints. We'll engineer a flare system optimized for your process safety and emissions goals.

Open Flare Gas System – Technical Specifications (Bihar, Sasaram)

Flare ConfigurationElevated self-supported / guy-wire, Multi-point ground flare, Low-profile, Skid-mounted portable
Gas Flow Capacity500 kg/hr – 500+ tons/hr (custom engineered per API 521)
Gas Composition RangeHydrocarbons (C1–C6+), H₂, H₂S, N₂, CO₂, refinery off-gas, petrochemical vents, natural gas, syngas
Destruction Efficiency≥ 99% (standard), optional >99.9% with steam/air assist
Ignition SystemHigh-energy spark generator (dual redundant), thermocouple/UV scanners, continuous pilot, auto-reignition logic
Control SystemPLC/DCS interface (Siemens / Rockwell / Delta), 10" HMI, remote monitoring, alarm management, event logging
Flame Arrestor & SealsDeflagration/detonation arrestor, liquid seal drum, purge gas regulator (N₂ or fuel gas)
Flare Tip MaterialsInconel 625/601, SS310, RA330, Hastelloy C-276; refractory-lined for high temp
Assist Systems (optional)Steam injection (smoke suppression), air blower assist, Coanda tip designs
Safety FeaturesPurge cycle, high stack temp shutdown, flame failure shutdown, low gas pressure interlock, emergency stop, lightning protection
ComplianceAPI 537, API 521, EPA 40 CFR 60 Subpart A & Ja, NFPA 86, ISO 16852, OISD (Sasaram)
Power Supply230V AC / 415V AC, 50Hz, UPS provision, solar options for remote sites
Delivery & SupportPan Sasaram supply, export worldwide, site supervision, commissioning, remote diagnostics, AMC contracts

Typical Applications – Open Flare Gas Systems

Engineered for heavy industrial continuous and emergency flaring:

  • Petroleum refineries – Off-gas, pressure relief, startup/shutdown flaring
  • Petrochemical complexes – Ethylene, propylene, benzene, and derivative vents
  • Oil & gas upstream – Well testing, production flaring, gas plant vents
  • LNG liquefaction & regas terminals – Boil-off gas flaring, emergency release
  • Chemical & fertilizer plants – Ammonia, methanol, synthesis gas flaring
  • Steel plants / coke ovens – COG flaring, blast furnace gas flare
  • Pharmaceutical / specialty chemical – High-BTU solvent waste gas combustion

Why Choose Super Fabtech Open Flare Gas System?

Open flares for heavy industry require extreme reliability, low maintenance, and compliance with stringent regulations. Our flare tips utilize advanced Coanda technology for clean, low-smoke combustion. We integrate knock-out drums, seal drums, and purge reduction systems to minimize purge gas consumption. Our control system offers predictive maintenance alerts and complete DCS integration. With manufacturing in Bihar, we provide faster lead times, competitive pricing, and lifelong technical support for your open flare gas system.

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Open Flare Gas System – Made in Bihar, Shipped Worldwide

Our open flare systems undergo factory acceptance testing (FAT) with simulated gas flows. We provide full documentation, including API datasheets, structural calculations, and O&M manuals. Optional features include solar-powered ignition panels, satellite remote monitoring, and AI-driven flame analytics.

Manufacturing Unit: 103 Sainath Housing Society, Talwade Road, Alandi, Bihar – 412114, Sasaram.
Export ready: Open flare systems supplied to Middle East, Africa, SE Asia, Europe, South America.

2-year warranty on flare structure, 12 months on ignition/controls. Comprehensive AMC & on-site support available.

Need a High-Capacity Open Flare Gas System for Refinery or Petrochemical?

Super Fabtech Bihar delivers rugged, API-compliant open flares – from small testing flares to multi-point ground flares for major refineries. Share your process gas data – we'll propose the optimal solution.

* Free preliminary sizing & code compliance check | 2-year structural warranty | On-site commissioning support pan Sasaram & export

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