Semi-Automatic Biogas Flare – Panchkula, Haryana

Semi-Automatic Biogas Flare – Push-Button Ignition with PLC Supervised Safety

Super Fabtech Panchkula offers advanced semi-automatic biogas flare systems designed for reliable, cost-effective combustion of biogas from digesters, STPs, ETPs, and landfill projects. Our semi-automatic flare combines operator-initiated start with automated purge, ignition sequence, and flame monitoring — eliminating the need for continuous pilot gas consumption while maintaining high safety standards. Simply push the start button, and the flare executes a pre-programmed purge, spark ignition, and flame validation.

Ideal for plants where full automation is not required but manual flare operation is impractical. The system includes a PLC-based control panel with start/stop push-buttons, UV flame scanner, high-energy spark igniter, and manual reset after flame failure. It offers the perfect balance between cost and functionality for small to medium biogas facilities.

Why choose a semi-automatic biogas flare? Lower upfront investment compared to fully automatic flares, no continuous pilot gas consumption, simple push-button operation, and enhanced safety with automatic flame failure shutdown. Our flares are customizable — available as enclosed ground flare, elevated stack, or portable skid-mounted unit.

• Push-button start / stop – Intuitive operator control with illuminated indicators
• Automatic purge cycle – PLC-timed purge before ignition prevents explosion risk
• High-energy spark ignition – Reliable direct ignition (no continuous pilot required)
• UV / IR flame monitoring – Real-time flame detection with manual reset on fault
• Configurations – Enclosed ground flare, elevated stack, low-profile, skid-mounted
• Flow range – 15 Nm³/hr to 5,000+ Nm³/hr (custom engineered)
• Safety features – Flame arrestor on gas line, high temperature shutdown, low gas pressure interlock
• Manual reset after flame failure – Ensures operator supervision before restart