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Air-Assisted Flare

Open Biogas Flare Stack

Air-Assisted Flare

An air-assisted flare is a combustion system that uses forced air injection to improve the mixing of waste gases with oxygen, ensuring more complete combustion. These flares are particularly useful for burning low-pressure, low-BTU, or heavy hydrocarbon gases, where natural mixing alone (non-assisted) is not sufficient to avoid smoke formation. They are commonly used in refineries, petrochemical plants, and biogas facilities

Key Features of an Air-Assisted Flare:


Feature Description
Forced Air Supply Uses blowers or fans to inject air and enhance combustion efficiency.
Smoke Reduction Prevents soot and black smoke even with heavier hydrocarbons.
Flame Stability Air assists in maintaining a stable and smokeless flame.
Flexibility Handles a wide range of gas compositions and flow conditions.
Compliance Designed to meet environmental emission standards (EPA, OSHA, local codes).
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Typical Uses:
  • Burning low-BTU or waste gases
  • Biogas or landfill gas combustion
  • Tank venting with VOCs (volatile organic compounds)
  • Refineries & chemical plants with heavy hydrocarbon streams
Advantages:
  • Smokeless combustion even for heavier hydrocarbons
  • Higher combustion efficiency compared to non-assisted flares
  • Environmentally compliant by reducing visible emissions
  • Versatile across varying gas flows and compositions
Pilot Burner | SUPER FABTECH INDIA

Pilot Burner

Open Biogas Flare Stack

Pilot Burner

Ignition of waste gas from pipe flares, air and steam assisted flares and ground flares

For most flare systems the pilot burner cannot be accessed for service. Maintenance or replacement is not possible while the flare is in operation. To safeguard operation, Super fabtech india’s pilots provide reliable ignition and stable burning even under the most difficult climate conditions.
  • High energy ignition
  • Engineered to minimize environmental impact and emissions
  • Robust construction with corrosion-resistant materials
  • Suitable for industrial, municipal, and agricultural applications
  • Designed to meet global environmental and safety regulations
  • Simple installation and low maintenance requirements
  • Customizable designs to fit specific site conditions and needs
  • Incorporates safety features for secure and stable operation
  • Optimized for efficient and clean flare performance
  • Comprehensive technical support and after-sales service
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Applications

This system is ideal for:

  • Ignition of all kinds of flares in the (petro)chemical industry
  • Oil and gas industry
  • Steel industry
  • Biogas industry
  • Small to Medium Biogas Plants
  • Rural and Decentralized Waste Treatment Units
  • Backup or Emergency Flaring
  • Agricultural Waste Digesters